What you are probably dealing with
Line data stays inside the machine
The equipment supports OPC-UA but nobody ever pulled it out. Utilisation is copied down by the supervisor and quality checks are on paper; by the time it reaches Excel it is the next day and the incident is long over.
Work-order progress travels by shouting
Sales asks about a delivery date, calls the plant, and the plant walks out to read the board. Where an order sits and which machine is holding it is not visible anywhere.
Stock and production keep separate books
The stock system records warehouse numbers while the line issues materials on its own dockets. Either the books show stock that is not there, or dead inventory piles up to write-off — and every month is spent reconciling.
MES quotes are frightening
Traditional MES starts in the millions and takes six months, and the fields encode someone else’s way of working. Small and mid-sized plants finish the evaluation and go back to Excel.
Before and after
Before
- 1Supervisors transcribe machine output every two hours
- 2Quality results written on paper and keyed in that evening
- 3Work-order progress chased via the floor whiteboard and phone
- 4Material issues and stock control entered separately
- 5Utilisation and yield reports compiled by hand at month-end
With AI GO
- 1OPC-UA and IoT gateways collect machine data automatically
- 2Yield and utilisation on a live board, with threshold alerts
- 3Work-order status visible plant-wide; delivery dates answerable
- 4Material issue deducts stock automatically; books match reality
- 5Reports available any time, not only after the close
Modules involved
From protocol connectivity and IoT monitoring through to production and stock control — adopt one segment at a time rather than all at once.
生產製造管理
輕量 MES 生產製造管理系統。涵蓋物料主檔、BOM 用料清單、工作站與工序、工單發放與完工入庫、領退料紀錄、庫存現況、品保文件管理與 8D 客訴報告。
Operations工業 IoT 設備監控
工業物聯網設備即時監控系統。串接感測器數據，即時監控機台溫度、濕度與壓力，支援異常數值自動警告通知。
IntegrationOPC-UA 工業閘道器
整合 OPC-UA 工業通訊標準協定。實現機台與 SCADA/ERP 系統之間的即時數據讀寫、節點配置與狀態警報。
IntegrationThingsBoard IoT 監控中心
整合 ThingsBoard 物聯網平台。視覺化呈現設備遙測數據、警報狀態流轉、設備生命週期管理與規則引擎控制。
Integration基本進銷存
完整的進銷存 ERP 系統。涵蓋商品、客戶、廠商、銷貨、進貨、退貨、庫存查詢、應收應付帳款與報表分析等核心模組。
Operations配送路線優化
智能配送路線規劃工具。貼入配送地址後，自動地理編碼並透過 Google Directions API 計算最優路線，含前端 TSP 演算法 Fallback。
OperationsPlatform capabilities
Direct standard protocol connectivity
The OPC-UA industrial gateway module connects to line equipment directly — no need to replace machines or buy separate middleware just to get a system in.
Floor data made visible immediately
The ThingsBoard IoT monitoring centre and industrial IoT equipment monitoring modules turn sensor readings into boards, trends and threshold alerts.
Generated to your methods, not a package’s
Every plant has its own routing, reporting and costing logic. AI GO generates to your actual process, so you do not change the process to fit the software.
Production and inventory share one dataset
Manufacturing management and stock control run on the same platform, where issuing, receipt and dispatch are states of one record — ending the two-sided reconciliation.
Labour cost you can recover
For an 80-person two-shift plant, here is the monthly labour cost you can recover:
Transcribing machine output and utilisation
About an hour per supervisor per shift
- Hours / month
- 60 hrs
- Hourly rate
- NT$ 260
- Recovered / month
- NT$ 15,600
Converting paper quality records to files
- Hours / month
- 44 hrs
- Hourly rate
- NT$ 240
- Recovered / month
- NT$ 10,560
Chasing work orders and answering delivery dates
- Hours / month
- 32 hrs
- Hourly rate
- NT$ 320
- Recovered / month
- NT$ 10,240
Stocktakes and book-to-floor variance
- Hours / month
- 28 hrs
- Hourly rate
- NT$ 300
- Recovered / month
- NT$ 8,400
Monthly reporting (utilisation / yield / output)
Done by plant management
- Hours / month
- 20 hrs
- Hourly rate
- NT$ 420
- Recovered / month
- NT$ 8,400
| Work replaced | Hours / month | Hourly rate | Recovered / month |
|---|---|---|---|
| Transcribing machine output and utilisationAbout an hour per supervisor per shift | 60 hrs | NT$ 260 | NT$ 15,600 |
| Converting paper quality records to files | 44 hrs | NT$ 240 | NT$ 10,560 |
| Chasing work orders and answering delivery dates | 32 hrs | NT$ 320 | NT$ 10,240 |
| Stocktakes and book-to-floor variance | 28 hrs | NT$ 300 | NT$ 8,400 |
| Monthly reporting (utilisation / yield / output)Done by plant management | 20 hrs | NT$ 420 | NT$ 8,400 |
| Total | NT$ 53,200 | ||
These figures assume a typical staffing profile. Real numbers depend on your team size and process — we rerun the model with your own data during a consult.
FAQ
Our machines are old. Can they still be connected?
How is this different from a traditional MES?
Do we have to replace our existing stock system first?
Could production data leak?
Further reading
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連鎖餐飲、零售、服務業主管必看：AI 如何解決總部與門市資訊落差、讓督導省去 80% 巡店時間？本文拆解台灣連鎖品牌 AI 管理實戰。
流程自動化AI 報價單自動化：讓業務告別手動填表，報價速度快 10 倍
台灣中小企業業務每天花 2～3 小時手動填寫報價單，AI 報價單自動化可將這個流程縮短到 5 分鐘內完成。本文說明實作方式、常見工具比較與真實案例。
流程自動化企業流程自動化完全指南：AI 如何幫你省下 50% 的行政時間
從請假審核、報表匯整到客戶跟進，AI 流程自動化能幫企業節省大量重複性工作。本文整理 6 大常見自動化場景與實作建議。
Other solutions
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